The lovely thing about making your own popcorn is, well, just that. We pop it, ship it and run everything from under the same roof, which is really rather special. We have a whole host of Popcorn Flavoursmiths working away, filling our little packets of sunshine as we like to call them, and making the whole office smell delicious.
The journey from kernel to popcorn is a short one, as anyone who has made popcorn at home before would know, but there are no massive microwaves here at Portlebay Popcorn. Instead, we use bloomin’ big saucepans to heat up a mix of rapeseed oil and raw cane sugar, to give all our popcorn kernels that glorious crunch.
It all starts with this guy, our chief popper and commander. Those saucepans are not to be trusted to pop away without supervision, and Marek is the guy to do it. From here, it’s a race against time to get our popcorn packed away; luckily we’ve mastered popping to bagging, so there’s no popcorn losing crunch and gaining that horrible polystyrene squeakiness. That’s OK for packing tellies, no good popcorn!
On to the flavour maker! I’m afraid this stage is pretty hush-hush, so just imagine magical popcorn fairies, delicately dusting each and every popcorn puff with our Original Crispy Bacon & Maple Syrup flavour. All that natural goodness is whisked together, and then it’s on to the bagging!
From here we do all sorts of technical tests to make sure our popcorn is the best we know it can be.
Anthony there is doing very important things, checking the bagging temperature, pressure, speed and all other kinds other technical buzzwords.
Why do you think Lucas is laughing so much? Because he has it on Easy Street, Professional Taster indeed.
In all seriousness we do need to do regular checks to measure the levels on salt, sugar, crunch and general tastiness. Lucas is the lucky duck that gets his own tasting booth to measure all of these delicious elements!
And here is the finished product! Our signature and original flavour Crispy Bacon & Maple Syrup. This is just a tiny part of the popcorn mountain we eventually end up with, but each bag is just as delicious as the last.
This is just a taster of what we do to make sure our packets of sunshine are full of that yumminess you know and love. If you’re a blogger, vlogger or a fellow popcorn fanatic, and would like to get up close and personal with our crew of poppers and our delicious produce, get in touch! We’d love to have you 🙂
Get in touch with Lucy at email@example.com, or call us on 01752 231 713 if you’d like a guided tour!